Researchers Extend Durability of Pure Water-fed Anion Exchange Membrane Electrolysis to 2,400 Hours
A team led by Prof. SHAO Zhigang and Prof. ZHAO Yun from the Dalian Institute of Chemical Physics (DICP) of the Chinese Academy of Sciences (CAS) enhanced the durability of pure water-fed AEM electrolysis, achieving over 2,400 hours of stable operation through membrane-electrode interface engineering.
Anion exchange membrane (AEM) water electrolysis is widely recognized as a key technology for next-generation green hydrogen production. Currently, most AEM systems rely on alkaline supporting electrolytes, such as potassium hydroxide, which can cause issues including bipolar plate corrosion, shunt current, and accelerated membrane degradation.Achieving stable operation with pure water feed is the goal for AEM water electrolysis. However, this has been hindered by bottlenecks, including instability of the membrane-electrode three-phase interface, limited current density, and poor durability. These issues have constrained progress toward industrialization.In a recent study published in Advanced Energy Materials, a team led by Prof. SHAO Zhigang and Prof. ZHAO Yun from the Dalian Institute of Chemical Physics (DICP) of the Chinese Academy of Sciences (CAS) enhanced the durability of pure water-fed AEM electrolysis, achieving over 2,400 hours of stable operation through membrane-electrode interface engineering.Conventional AEM (Tg > 200°C) in MEA with KOH supporting electrolyte (left); QPS-x%-R-PEEK (Tg < 100°C) in MEA for pure water-fed AEM water electrolysis (right) (Image by HUANG Riyang and ZHAO Yun)Researchers used poly(ether-ether-ketone) (PEEK), known for its strong mechanical properties, as the base membrane, and introduced quaternized polystyrene (QPS) with a low glass transition temperature as the resin to develop a new type of AEM composite membrane.During the hot-pressing process and cell operation, the QPS material transitions from a glassy state to a highly elastic state, acting like a "glue". This not only reinforces the bonding strength of the membrane-electrode interface but also facilitates efficient hydroxide ion (OH-) transport.Experimental results showed that the interfacial bonding strength between the composite membrane and the electrode reached 23.5 N mm-1 - two orders of magnitude higher than that of the traditional poly(aryl piperidine) membrane with a high glass transition temperature above 200℃. The optimized membrane-electrode structure enhanced OH- transport, enabling the pure water electrolysis system to reach a current density of 1,200 mA cm-2 at 80℃ and 1.8 V.Moreover, the system achieved continuous operation for 2,464 hours at 500 mA cm-2. To further validate scalability, researchers tested a large-area 160 cm2 cell, which ran continuously for 160 hours at 200 mA cm-2, demonstrating strong potential for industrial application."Our work represents an important step toward scalable, industrially relevant green hydrogen production using AEM technology," said Prof. SHAO.